Sterling Impreglon Asia repairs mechanical component damages with our advanced Brush Plating technique and process
We meticulously restoring worn components to enhancing the durability of mechanical parts. Our plating also ensures precision and excellence.
Moreover, our Brush Plating process and techniques guarantee a seamless integration of quality and reliability.
Our Brush (Selective) Electroplating process, with its portability and effectiveness offer cost-saving solutions. Customers can choose either on-site or in-facility for their mechanical component repairs, ensuring minimal downtime and disruptions to their operations.
Sterling Impreglon Asia provides certification training in Brush (Selective) Electroplating applications for a variety of industries. The 6 days course combines theoretical learning and practical applications, encompassing a comprehensive curriculum for anyone interested in Brush Plating applications.
Sterling Impreglon Asia dedicates significant resources in developing our innovative Brush (Selective) Electroplating technology and process. Our in-house manufacturing of proprietary Brush Plating equipment and chemicals adhere rigorously to industry standards and qualifications.
ISO & Industries Accreditations
Environmentally Sustainable
Efficient & Cost-savings
Sterling Impreglon Asia specializes in advanced Selective Brush Electroplating solutions tailored for a variety of industries worldwide. Our Brush Plating techniques enhance mechanical component operational performance, significantly reducing downtime, and any unnecessary replacement costs.
Our Brush Plating process rejuvenate worn-out mechanical components with surgical precision, thereby extending the lifespan of critical machineries. This results in exceptional durability and functionality.
BRUSH PLATING APPLICATIONS
Precise repairs and surface enhancements are crucial for the Aerospace Industry. Selective Brush Plating is commonly used for the various aerospace components:
Landing Gear: Fixes worn-out bearing areas, restore dimensions, and prevents corrosion, ensuring optimal performance and safety.
Engine Components: Repairs turbine shafts, bearing journals, and seals to maintain engine operational efficiency and reliability.
Structural Elements: Strengthens weakened areas in airframe structures like wing spars or fuselage sections, extending aircraft life and structural integrity.
Avionics and Electronics: Repair corrosion or damages on connectors, contact surfaces, and circuit boards for uninterrupted communication and system functionality.
Component Repair and Modification:
Enables targeted repair of damaged circuit board traces or pads without needing a complete board replating or replacement. It also allows accurate upgrades or modifications to existing electronic parts.
Edge Connector Enhancement:
Applies protective coatings on edge connectors precisely, improving conductivity and durability. This process prolongs connector lifespan.
Salvaging Expensive Components:
Restores high-value components by repairing localized damage or corrosion. This preserves their functionality and usability, salvaging their value.
Selective Brush Plating offers a wide variety of decorative possibilities:
Restoring Antiques: Revive the allure of antique pieces by selectively plating worn areas, preserving their historical value while restoring their original charm.
Customization and Design: Enhance contemporary designs with unique detailing like specific patterns, logos, or personalized motifs on metal surfaces through selective Brush Plating.
Repair and Maintenance: Efficiently addressing imperfections or scratches on metal objects without complete refinishing, rejuvenating specific areas.
Architectural Enhancement: Elevate the visual appeal of architectural elements such as handrails, doorknobs, or ornamental structures by selectively plating certain sections, creating distinct focal points.
Due to the sensitive issues with regards to defence. We will not be giving examples.
However, we can train your personnel who will be using our brush plating technology to solve those problems in regards to repairs and surface treatments.
With Heavy Machineries, wear and corrosion are inevitable challenges impacting operational performance. Selective Brush Plating is a solution for:
Shafts and Bearings: Restores worn surfaces, improving functionality and extending its service life.
Hydraulic Cylinders: Enhances corrosion resistance and repairs damaged surfaces for optimal performance and durability.
Gears and Sprockets: Reinforces wear-prone teeth, preventing premature failure and reducing maintenance costs.
Pump Components: Revitalizes parts prone to erosion, maintaining peak efficiency in crucial systems.
Selective Brush Plating tackles wear and corrosion challenges faced by most Marine and Offshore equipment.
Engines: It effectively restores worn surfaces, repairs damage, and boosts corrosion resistance in engine parts like cylinder liners and valve seats, ensuring better operational performance and durability.
Gearboxes: By addressing wear in bearing journals, and housing surfaces, targeted brush plating reduces friction and extends the lifespan of crucial gearbox elements in marine propulsion systems.
Shafts: Selective brush plating repairs wear and corrosion damage in propeller and drive shafts, reinforcing them against abrasion and enhancing their reliability.
Generators: Brush plating rejuvenates conductivity, reinforces worn areas, and safeguards against corrosion in generator parts like stators and rotors, ensuring consistent and efficient power generation.
Selective Brush Plating offers a dependable solution in the oil and gas industry which often face corrosion, wear, and abrasion challenges.
Pipelines and Piping Systems: Fixes localized corrosion or damage without disrupting the entire system.
Valves and Fittings: Restores worn sealing surfaces or critical contact points to enhance functionality.
Rotating Equipment: Efficiently repairs damaged bearing journals or shafts, reducing downtime effectively.
Cylinder Restoration: This method effectively rejuvenates worn or damaged printing cylinders, ensuring even ink transfer and top-notch print quality. It targets specific problem areas, avoiding downtime and high replacement costs.
Roller Refurbishment: Printing rollers, vital in printing processes, wear out with time. Selective Brush Plating restores their surface quality, maintaining consistent print standards and reducing frequent replacements.
Dimensional Correction: Precision is crucial in printing. This technique corrects equipment inaccuracies, ensuring precise alignment for sharp, high-quality prints.
Our selective brush plating service offers an ideal solution for restoring and enhancing crucial components in the Pulp and Paper industry:
Rolls and Shafts: We specialize in repairing worn or damaged rolls and shafts crucial in the papermaking process. Our precise plating restores surface dimensions, reduces corrosion, and improves wear resistance, extending component lifespan.
Valves and Pumps: Leaks or wear in valves and pumps can hamper production efficiency. Our selective brush plating addresses these issues with localized repairs, enhancing sealing surfaces and corrosion resistance for optimal functionality.
Bearings and Journals: Maintaining the integrity of bearings and journals is vital for smooth operations. Our specialized plating techniques refurbish these components, reducing friction, preventing abrasion, and enhancing durability.
OUR TECHNOLOGY
Brush plating, an electrochemical process, facilitates localized metal deposition. Using a portable brush or applicator, a metal solution is transferred onto a substrate (component). Simultaneously, an electrical current prompts metal ions to bond with the substrate's surface, resulting in the formation of a thin and precisely deposited layer. This technique finds its application in repairs, selective plating, and surface enhancements or treatments.
OUR KEY STATISTICS
OUR ADVANTAGES
What Sets Us Apart?
Precision Quality at Scale
Selective Brush Plating offers precise application of plating material using a portable handheld tool. This method targets specific areas for repair or enhancement which minimizes waste. Unlike traditional plating, which immerses the entire mechanical components, Brush Plating is focused, reducing unnecessary costs and material wastage.
Cost Effective Solution
Reduced downtime and targeted repairs significantly contribute to the cost-effectiveness from selective Brush Plating. By specifically addressing areas needing plating, this technique minimizes the necessity for disassemblies or replacing the entire component. This saves valuable time and resource for our customers.
On-Site Excellence
The portability of brush plating equipment enables on-site plating, eliminating the inconvenience and unnecessary costs of transporting the bulky components for repair elsewhere. Furthermore, it facilitates real-time adjustments and immediate verification of repair quality.
Unmatched Versatility
Selective Brush Plating is highly adaptable to various materials and geometries, making it a versatile solution for critical machinery components. It is applicable regardless of sizes and shapes. From repairing worn-out areas on metal surfaces to applying corrosion-resistant coatings on intricate parts, Brush Plating caters to multifaceted applications in various industries.
At Sterling Impreglon Asia, we are committed to solving customers’ mechanical component damages with our unwavering dedication to quality and customer satisfaction. We strive to be the driving force behind your success, pushing boundaries and setting new standards in the field of surface engineering.
In-house Repair
In-situ Repair
Surface treatement
Anti-galling application
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